NXTR is a high-end model placement machine that pursues placement
quality and productivity through expanding supported panel sizes and
part handling capability and enhancing data processing while continuing
the popular Fuji concepts -- compact, high area productivity, single
side operation, modular, and simple operation.
The newly developed automatic feeder exchange system frees operators from changeover and supply work.
Fuji is paving the way to the future of Smart Factories with NXTR.
Development concept: 3 Zeros
1. Zero placement defects
Stable, high-quality placement can be maintained using newly-developed sensing technology to always maintain correct placement through checking the conditions of electronic parts and panels and then reflecting them to the machine.
2. Zero machine operators
The newly-developed Smart Loader completely automates part supply and changeover for next production according to the production schedule.
This prevents short stops from part supply errors and similar issues that are caused by delays and mistakes during supply work.
3. Zero machine stops
NXTR continues the complete modularity concept employed by the NXT.
Heads and other units can be exchanged without tools, making it possible to perform maintenance offline.
Predictive maintenance is made possible through self-diagnosis, preventing sudden machine stops from affecting the production plan.
Compact lightweight heads
●Heads can be exchanged easily
●High speed and high accuracy
●Only a short distance is traveled for part supply and changeover
●Production lines can be configured freely into layouts
Checks tombstoned parts, missing parts, and upside-down parts
3D Coplanarity check that removes faulty parts
Low impact placement
Electrical property checks (LCR checks) of chip parts
Panel warpage check
High quality, high density placement at top speed
Wide range nozzles: Integrate 4 nozzles for multiple parts sizes (0603 (0201"), 1005 (0402"), 1608 (0603"), and 2125 (0805")) into three types (S, M, L)
DX head supporting various types of parts
67,200 cph/㎡ - World's best productivity per floor area
Bringing specific processes inline
Support for placement of various parts: supporting from standard to large and odd-form parts, and by handling
parts using various methods such as placing large connectors with
pressure insertion or parts with clamp pressure control
Supports production for large panels and simultaneous production of two models
●The AIMEX III can support large panels up to 1,068 (L) x 710 (W) mm in size
●Simultaneous production of two different products is possible using a double conveyor configuration machine
Handle from 0402 (01005") to 74 x 74 mm sized parts with one head
Minimizing the changeover count
Changeover time can be reduced by performing MFU batch changeover, and by the machine having up to 130 slots for feeders that make it possible to load all of the required parts
Ramping up production smoothly
Automatic data creation and on-machine editing using a large touchscreen
panel support ramping up new production and responding quickly to
sudden changes to programs
Easy to introduce, compact design
AIMEX IIIc is a compact machine, with a width of 1,280 mm and a length of 2,346 mm
1. Hybrid placement of wafers and SMDs
Wafer and reel part placement in a single unit.
Supports tray part and reel part placement as well as direct pickup from wafers.
2. High accuracy placement
High rigidity construction with linear motor movement and high resolution cameras. Combines the optimum placement pressure, high accuracy, and high quality using advanced control technology.
3. Supports cleanroom class 1000
With the assumption that this machine is going to be used in cleanrooms, the XY robot is cleanroom capable. By setting a HEPA filter, you can achieve an even better environment for semiconductors.
4. Easy operation
Equipped with a large 15 inch touchscreen panel and graphical interface. The united interface controls both machine and MWU12i operation.
Covers both wafer map data management and format conversion.